The Rocket-Powered Shower
Written by Kirsten   
Sunday, 12 July 2009

rocket-powered shower diagram

Plan for our Rocket-Powered hot water system for the Basecamp shower + bath block

Spending all your day gathering sticks for a hot shower is just no fun. No fun at all. Mind you, anything that results in a hot shower (or even better, a hot bath) has to be considered a priority at Milkwood. So when Nick finished converting the old 'Sunbeam Sheep Shower' structure (basically a new-fangled sheepdip) to a shower block with a little wood-fired, home-made firebox thingamy to heat the water for the shower and the bath, that's what we did. Lots of stick-gathering.

The romance of wood-fired hot water quickly wears thin, however, if your water-heating system is not terribly efficient. Because this means the system requires a fair deal of wood to heat the water, which therefore releases a corresponding amount of CO2. And also results in lots of stick gathering. So Nick went searching for the most super-efficient, super-simple and super-funky heating system idea he could find, which could then be converted to a water heating system. And thus we discovered the glory that is the Rocket Mass Heater.

cobbing

Nick Ritar + Si Horsely cobb around the burn chamber and firebricks to protect them

The basic premise of a Rocket Mass Heater is that the heat energy of a small, very hot-burning fire is used in a optimal way to get the utmost out of that heat energy. Hyper efficiency with minimal fuel input. Ianto Evans + Leslie Jackson, a couple of Permies who are prettymuch gurus on this subject, put together a great little book called Rocket Mass Heaters and this was our inspiration and guidebook for our project. The heat of the small fire is drawn up through a vertical heat riser of some kind, which creates an updraft and therefore causes the fire to burn extremely hot. A hotter burn means less smoke. And less smoke means more hot water per handful of sticks.

Then the hot gases in the riser is put to work - pushed (or pulled) under hot plates, past water boilers, underneath cobb benches, through thermal mass walls - wherever you need to heat. By the time the hot gases make their way out to the outside world, they are spent, and much cooler - the heat energy has been transferred along the way to whatever needed to be heated. Hurrah!

completo

The completed system - two days work, all told

Rocket Stoves are quickly catching on in various places around the globe - because they're so fuel efficient, for example, they're being used in development aid projects where fuel is scarce. And because they're super simple, they can be made by prettymuch anyone with a need, a plan and some simple tools. There's a stash of great Rocket Stove projects that have been done around the world at RocketStoves.org

But back to us at Milkwood. The making of our Rocket-Powered water heater took two days for two blokes. The above diagram explains it all pretty well. Firebricks in a pattern with a burn chamber in front, topped by an insulated heat riser, topped by a small heat exchanger, topped by a chimney. The water came in one end of the system from the bottom of the water tank, then passively circulated between the heat exchanger and the hot water tank (just a normal hot water tank like you would have on your normal western hot water system) once the fire was going via simple pipes and the power of convection. A handful of sticks in the burn chamber set the fire going. Then we waited and finally turned on the shower tap and... voila. Steaming hot water for one shower. Hoo-bloody-ray.

Post-wash, the water flows into a greywater trench which waters a planting of She-Oaks (Casuarinas) downhill from the showerblock. These will, in time, yeild excellent stickwood for the fire, as Casuarina wood is some of the hottest burning wood in the world. Which is the closest we'll come to closing the loop (in terms of energy, carbon and responsibility) on our daily shower anytime soon... which makes for a very happy shower.

sticks ablaze

A handful of sticks is all you need...

Here's a Flickr set of the construction process - it should give you a good idea, it's fairly thorough. Feel free to ask questions if you like, I'm sure Nick would love to wax lyrical about his beloved Rocket construction.

So viva la Rocket Stove. These things are hyper-efficient. They should take over the world, I rekon - what is a better beacon for sustainable, responsible living than a guilt-free hot bath?

nick in the shower

 Happy Nick bathing in the glory of his Rocket-Powered Shower

**Notes on this system for safety: you want a pressure relase valve on the hot water tank (most have them on already) so the water tank doesn't explode, and also a tempering valve on the hot water outlet (so no water hotter than 60º comes out), so that no-one burns themselves during their lovely wood-fired shower.

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Comments (15)add comment

Geoff said:

Your rocket stove water heater is great, thanks for posting about it. Of course, there are a couple of questions...

What kind of bricks have you used there, are they aerated concrete, or refractory?

What were you using as the insulation in the heat riser?

Great to see some new posts on the blog!

Cheers,
Geoff

July 13, 2009 | url

KB said:

Hiya Geoff,

The bricks were yr standard 'firebricks' - we got some from http://fieldfurnace.com.au in Sydney. We got seconds as aesthetics weren't an issue for us, so they were el cheapo (chipped, some in halves). We used vermiculite as insulation in the riser, mostly b/c we had sacks of the stuff from a clearing sale. It's common to use ash as the insulation in a Rocket Stove, or anything that's insulating and non-combustible... sand would be a good choice too, I suppose. Cheers! K
July 13, 2009

leighblackall said:

cool! Sunshine and I will be in Portland US next month.. going to meet the people building rocket mass heaters. We're keen to build a mass heater some day.
July 13, 2009 | url

greg said:

amazing! how much wood for how long of a shower?

other rocket-shower builders should note that sand isn't a very good insulator compared to air or vermiculite (think of walking on the beach on a sunny day - lots of heat transfer to your skin!)

source: http://www.engineeringtoolbox....d_429.html

July 13, 2009

Nicko said:

The seconds bricks we got were the highly insulative ones called "isolite", but people get good results with some types of standard house bricks too. . less thermal mass to heat up the better though gets it firing faster.

I've heard of people using pumice for insulation in the heat riser, or a clay/sawdust cob like mix. The sawdust burns out leaving an aerated clay. I must say i was a bit surprised that the heat does get through the vermiculite once the thing has been roaring for a while.

As for sticks, I go by the rule of as many eucalyptus twigs I can hold in one hand per shower. "Twigs" being up to about a metre long and no thicker than my thumb. A ten minute burn time gives about a five minute shower.
July 13, 2009 | url

Geoff said:

Thanks for the information, and for the link too. I know I'd enjoy visiting those guys!
July 13, 2009 | url

Garth said:

Have you any any more ideas on converting this system to an air-heater suitable for caravan use?
July 23, 2009

the rural independent said:

What an awesome design and the accompanying photo set just caps things off perfectly.

You have a nice site and an obviously nice life of richness and fulfillment - good deal!

http://www.theruralindependent.com/


August 08, 2009 | url

Dave said:

How do you find the vertical feed of the sticks ? i have built a few rocket stoves but with horiziontal feed and 1 disadvantage is the continual feeding.

Thanks
August 24, 2009

Nicko said:

The vertical feed works a treat, we can cram it full of sticks and leave it for about 30 minutes although it is more efficient to feed it more regularly.
August 24, 2009

Jennifer H. said:

Can you tell me more about the heat exchanger you're using?
October 28, 2009

Michael M. said:

I to am interested in the heat exchanger. That the piece I need to get this project going. Did you purchase it, or build it?
November 29, 2009 | url

Nicko said:

Hi all,

The heat exchanger is a simple water jacket (a cube of steel with a double skin on the vertical sides). I salvaged it from a basic wood burning water heater.

To improve it's ability to exchange heat from the gases into the water I added three steel baffle plates in the centre section.

hope that helps

Nick
November 30, 2009

Elliot Hallmark said:

Excellent implementation.

I personally would like to see more things like this, and also see them built with more natural materials (ie: not using steel where possible).

I am working on a project to make folks aware of a technology whereby the firebox, heat exchanger and hot water container of a system like this could be made from materials closer to local, and without as much energy invested in their production.

The modern name of this material is geopolymer, though Egyptian, Roman and other ancient societites used technologies that fall under the same process.

check out my website if you want to be informed of developments in this project, or if you want to participate/contribute.

www.permafacture.org/geopolymer.html
(feel free to call me, my number is on the website)

I am trying to raise money here: http://www.kickstarter.com/pro...accessible

thanks

-Elliot
February 28, 2010 | url

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